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EASYKART PROJECT

Juan Pablo Montoya F1 Driver

EASYKART: THE ADJUSTMENTS

THE STANDARD SET-UP AND ITS MAIN VARIATIONS - EASYKART 100cc AND 125cc

Front set-up: the standard track includes 2.5 cm spacers placed inside the rim, a 1 mm toe-out and a low-positioned chassis (by means of the spacers placed on the spindle).
The chassis used by Easykart 100 and 125 fits easily into the forecarriage: by lifting the front axle, the insertion is even more exact, but usually it jeopardizes the solidity of the rear axle.

Rear set-up : the height of the axle is fixed whereas the ideal track varies between 138.5 and 139 cm;

Seat : From the front crossbar of the chassis the seat must measure 60.5 cm on the left side and 61.5 cm on the right side. The distance between the top of the seat back and the axle must measure 23 cm;

Front bar : The standard set-up includes a fixed front bar. By loosening it, the precision of the forecarriage is reduced, which may be useful if a track has a lot of grip. If you want to do some quick testing during practice, to “release” the chassis from the action of the bar it is enough to loosen the Allen screws on one of the two fastening sides.
Warning: The bar has a weight!!! If you remove it, watch out that you are not below minimum weight.

Tyres: Easykart 100 and 125 use Bridgestone YEZ tyres.
These tyres can cover 200 - 220 track laps before their performance drops considerable, so they can easily be used over two racing weekends. Due to the chassis feature, normally the rear tyres wear out first. The standard pressure is 0.7 bar, but in this case, as well, specific choices can be made according to the length of the race and the temperature.
For instance, one can start the race with a very low pressure (even 0.55 bar), but it is important to know that for the first few laps the kart is going to skid a lot and that it is going to be difficult to keep pace with drivers starting with a higher pressure. Towards the end of the race, however, this choice might ensure greater effectiveness compared to other drivers. The new tyre offers its best performance during the first 5-6 laps: this aspect is very important to make the best possible use of the qualifiers. Good advice suggests that the kart should not be set up with exceedingly worn tyres and later fitted with new ones: parameters might change and there is an even greater danger of actually running slower with the new tyres.

Exhaust pipe length: on average, the length between the header end at the cylinder and the end of the cone on the expansion chamber must measure 42 - 43 cm, taking into account that a longer pipe favours low-speed running, a shorter one high-speed running.

Carburetion : according to regulations, the available jet sizes are 83 – 85 – 86 – 87 for the 100 class, and 87 – 88 for the 125 class.
The air screw for the 100 class carburettor varies between 0.5 and ¾ of a turn, whereas for the 125 class, the 1st model carburettor calls for 1.5 turns, the 2nd model for 0.5 turns.
In winter, the air is denser and, therefore, we recommend loosening the carburettor screw a bit further.

Mixture : For the race one can use a 5% mixture, but we recommend you use Shell super M oil or any oil of equal quality. If not competing, a 6 or 7% mixture is recommended. It is very important not to store the prepared mixture for a long time: we suggest you a new one each time.

Gear ratio : in competitions, the number of the cogs on the crown wheel is set by the organization to an extent varying between 80 and 84 cogs.
The pinion, instead, has to have strictly 11 cogs. Heavier drivers have to compensate for the fact of having to face lighter rivals with the same gear ratio by driving in a very “clean” way, without braking too much and always driving along very exact lines. Generally speaking, on slow tracks gear ratios with more cogs are used, whereas, on the contrary, gears with less cogs have to be used on fast tracks.

Chain : the chain is among the mechanical parts most subject to the wear. It is very important to properly grease it with quality products immediately on entering the track. The grease has to reach the contact point between the link and the gear. It is also useful to check alignment (there are specific tools, but an approximately 20 cm long bar can be sufficient, too) and the tension frequently: the chain should always have a minimum play and never be too taut.
There should be about a 1 cm play perpendicularly to the chain itself along its entire length.